Typical case of invisible champion-Hongyuan Bearing
- 2019/12/24 11:42:38
Typical case of invisible champion-Hongyuan Bearing
Editor's note: In order to implement the spirit of the municipal party committee and government on cultivating high-quality enterprises, and in accordance with the idea of cultivating invisible champions as "unicorns", the Municipal Industry and Information Bureau has identified the first 20 "invisible champions" in Luoyang Cultivate) enterprises, and support our small and medium-sized enterprises to take the road of professionalization, refinement, specialization, and novelization. These "hidden champions" in these subdivided fields have strong competitiveness, good growth, and strong independent innovation capabilities, forming a batch of replicable development experiences worthy of promotion.
Luoyang Hongyuan Bearing Technology Co., Ltd. takes the production of precision bearings as the development direction and specializes in the development of three major series of precision turntable bearings, cross roller bearings, and special bearings for robot reducers. It has continuously made breakthroughs in technology research and development and processing technology, breaking foreign Long-term monopoly of similar products in China. At present, it has occupied 80% of the domestic YRT turntable bearing market and precision cross roller bearing market, 90% of the domestic harmonic reducer bearing market, and the market share ranks first in the country.
First, the basic situation of the enterprise
Luoyang Hongyuan Bearing Technology Co., Ltd. was established in December 2005. It is located in the Mengjin County Airport Industrial Cluster in Luoyang City, and has more than 300 employees. Taking the production of precision bearings as the development direction, it specializes in the research and development and manufacture of precision turntable bearings, cross roller bearings, and robot reducer bearings. Continuously improve the technology research and development and processing technology, improve the comprehensive performance of the bearing, and break the long-term domestic monopoly situation of similar foreign products. At present, it has occupied 80% of the domestic YRT turntable bearing market and precision cross roller bearing market, 90%. China ’s domestic harmonic reducer bearing market; 40% of its products are exported to Europe, North America, India, South Korea, Taiwan and other countries and regions.
Hongyuan Bearing is a "National High-tech Enterprise". The company has more than 30 invention patents and utility model patents. It has established the provincial scientific and technological innovation platform "Henan Province Precision Turntable Bearing Engineering Technology Research Center". The industrial robot reducer bearing project is In December 2018, it was selected as the National Industrial Demonstration Project of the Ministry of Industry and Information Technology, undertook major scientific and technological projects in Henan Province, and has now passed the ISO: 9000 quality management system and the integration of two industrialization management systems.
Second, typical experience
Since its establishment, Hongyuan Bearing has decided to develop precision bearings as the development direction, pay attention to scientific and technological innovation, adhere to the business philosophy of "integrity based, innovative and far-reaching", carry forward the spirit of persistence and concentration, and continue to increase the introduction of technology, equipment and talent And product development investment, continuous improvement in design and processing technology, improve the comprehensive performance of bearings, and gradually replace and catch up with foreign bearings.
YRT turntable bearings and precision cross roller bearings are mainly used in key parts of high-end CNC machine tools, with a market share of 80%, ranking first in the country.
1. Technology is the primary productive force
Hongyuan Bearing has continuously strengthened the combination of production, teaching and research. In recent years, it has successively carried out a series of scientific and technological project cooperation with Tsinghua University, Harbin Institute of Technology, Xi'an Jiaotong University, Beijing University of Aeronautics and Astronautics, and University of Science and Technology, and achieved staged results. : Developed the largest high-precision "flight simulation turntable inner ring shaft system" project in cooperation with the Harbin Institute of Technology Aeronautics and Astronautics; cooperated with Henan University of Science and Technology in Luoyang's major science and technology plan project (development and industrialization of high-precision series turntable bearings); and Luoyang Axle Technology Co., Ltd. undertakes major scientific and technological projects in Henan Province (research and industrialization of key technologies for robotic bearings); cooperates with European AMO company to develop the world's first product YRTM1200 bearing with angle measurement system, etc. Hongyuan deeply understands customers' higher demand for products, insists on excellence, keeps up with technological trends, and ensures product upgrades.
2. Fully implement the "three major transformations" to promote quality and efficiency
In the past two years, Hongyuan Bearing has continuously increased the "three major transformations" and invested more than 50 million yuan for product technology upgrades and intelligent transformation of production lines, accelerated the construction of smart factories, and promoted the company to improve quality and efficiency. A total of 251 new CNC machine tools were purchased, of which 6 imported CNC machine tools, 6 truss robots, 3 six-axis robots, and nearly 20 sets of automatic loading and unloading equipment were implemented to implement "machine substitution" in key positions. "Three major transformations", the production level has been further improved, and the production capacity has been doubled.
3. Professional technical team and standardized management system
Hongyuan Bearing's scientific research team includes 6 senior engineers, 5 master's degrees, and more than 40 professional R & D personnel, all of whom have at least 3 years of relevant development and production experience in the bearing technology field. At the same time, the company has introduced experts and professors from Henan University of Science and Technology as long-term technical consultants. Since 2008, it has hired Italian technical consultant Frank FRANK for a long time to guide and lead the research team. The company cooperates with Luoyang Vocational and Technical College, Xinzheng Technical College and other institutions to set up "Hongyuan Class" for targeted personnel training. It recruits professional talents from universities and colleges each year, combining external employment and self-cultivation. Knowledge and practical experience, highly dedicated professionals gathered in various positions in the company.
YRT turntable bearings and precision cross roller bearings are mainly used in key parts of high-end CNC machine tools, with a market share of 80%, ranking first in the country.